High-precision aluminum battery trays and pack enclosures for global EV OEMs. From 6061-T6 sheet metal fabrication to integrated thermal management systems, we deliver structural integrity, IP67 sealing, and crash-tested safety at production scale.
Medium Aluminum Extrusion Battery Shell
Mid-size extruded aluminum battery shell built for 3-wheeler and e-rickshaw packs that need a compact footprint without giving up structural strength. The profile is extruded as one continuous piece, then finished on our in-house CNC and anodizing lines for clean edges and a uniform surface.
Cross-sections are sized from your pack drawing - trapezoid, rectangular or custom - so cells, BMS and wiring fit precisely. Ideal for packs from 20 Ah to 60 Ah depending on cell format.
Key Specifications
| Alloy | 6063-T6 (6061 / 6060 on request) |
| Max. Section | 260 mm |
| Wall Thickness | 0.8-5 mm |
| Surface | Mill finish / Anodized (clear, black, custom) |
| Process | Extrusion + CNC machining + Anodizing |
| Application | 3-wheeler & e-rickshaw battery packs |
| MOQ | Low MOQ, die available or new die per drawing |
Why Choose Our Shells
- Single-piece extrusion for strength and sealing
- Integrated mounting bosses, slots and ribs from CNC
- Uniform anodized finish, consistent color across batches
- We welcome factory audits at every production stage
- Custom enclosure design
- CAD & 3D drawing support
- Prototype manufacturing
- CNC machining
- Sheet metal fabrication
- Welding & assembly
- Surface finishing
- Low-volume to mass production
- Quality inspection
- Global shipping
Contact us today to discuss your custom battery enclosure project and receive a fast quotation.
Request a Quote
Tell us your requirement and our engineering team will reply within 24 hours.
WhatsApp: +86 133 0570 9557 | Email: info@aymetals.com
